Lower the vehicle to the ground. A rising oil level in cold weather can indicate contaminants collecting in the oil sump or crankcase. All diagnostic and repair procedures are covered. Using this repair manual is an inexpensive way to keep your vehicle working properly. Inspect shift link tie rod ends and replace if worn or damaged.
To access the radiator pressure cap: 1. Auxiliary Brake Testing The auxiliary brake should be checked for proper function. Repeat adjustment procedure if necessary until clearance is correct with locknut secured. Start the engine and let it idle. Choke Enricher Adjustment - 500 Carb Verify free-play and smooth operation of the choke cable. Refilling empty reservoir will result in air pockets becoming trapped. Place a drain pan beneath oil tank and remove the drain plug A.
The in-line filter is similar in appearance to a fuel filter, and is visible on the left side Location A. Open the front cargo storage. Clean the area around the dip stick. Always use genuine Polaris parts. Place the gear selector in Park. Damping should be smooth throughout the range of travel. Serious burns could result from contact with exhaust components.
Winch Wire Locations The winch wires can be located under the front cab area. Keep Your All-Terrain Vehicle Running Smoothly. A rise in oil level during cold weather can indicate contaminants collecting in the oil sump or crankcase. Remove spark plug high tension lead. Piston Clearance: Total distance between piston and cylinder wall. Refer to the installation instructions for more details. Inspect electrodes for wear and carbon buildup.
Reinstall screw once housing has been drained. Install air box cover and secure with clips. Refer to specifications for proper spark plug type and gap. Verify no debris is found in reservoir oil. Be sure to refer to the engine model number and serial number whenever corresponding about an engine.
Use the arrow located on top of the latch as a reference. Using a clean dry cloth, clean filter sealing surface on the crankcase. Change oil imme- diately and monitor level. Proper placement of the air filter is important to prevent rattles and air leaks. Gasoline powered engine exhaust fumes are poisonous and can cause loss of consciousness and death in a short time.
Manuals are in pdf format, no special software is needed to download and view a manual. Low engine compression is rarely a factor in running condition problems above idle speed. Do not over tighten the wheel nuts. When clearance is correct, hold adjuster screw and tighten locknut securely. Suspension Spring Preload Adjustment Operator weight and vehicle loading affect suspension spring preload requirements. Inspect all wheels for runout or damage.
. Align throttle control assembly clamp with knurl on handlebar. Throttle assembly clamp Align clamp edge with knurl Item Specification Steel - Front Wheel Nuts 27 Ft. Drain the Recoil Housing Remove the recoil housing drain plug and drain any moisture. Throttle lever operation should be smooth and lever must return freely without binding.
Once the Polaris Sportsman 1993-2012 manual has been downloaded it can be saved to your computer forever. Carbon clean will also reduce the possibility of bacterial growth in the fuel system. Fluid changes, cable and chassis lubrication are required more frequently. How to install timing chain on a 03 polaris sportsman 500 mechanical water pump seal service manual download polaris sportsman 500 1998 polaris sportsman 500 4x4 repair manual polaris sportsman 500 repair manual free polaris sportsman 500 owners manual polaris sportsman 500 head torque settings video how to replace head gasket on 98 polaris sportsman 500 youtube 2011 polaris sportsman 500 manual shift setting the timing adjusting the valves. Remove the screw with a 10 mm wrench. All diagnostic and repair procedures are covered. Stabilize the Fuel Fill the fuel tank.