Instead of measuring, inspect the bearing for abrasion, color change, or other damage. . Inlet air temperature sensor trouble Inspect see chapter 3. Battery Positive Lead Connector 3. Set the cover to cover all of the connector.
Turn Signal Relay Position the turn signal relay lead in the lower side. Stick coil trouble Inspect see chapter 16. Clutch Lever Free Play Inspection. Water temperature sensor trouble Inspect and replace see chapter 3. Service Manual Kawasaki Z750 2003 covers every service and repair imaginable.
Air Switching Valve Hose From Air Switching Valve to Air Cleaner Housing 2. If whitish cotton-like wafts are observed, aluminum parts in the cooling system are corroded. If the water temperature meter does not indicate temper- ature, replace the meter assembly. Kawasaki Diagnostic System Connector 15. M: Apply molybdenum disulfide grease.
If any plates show signs of damage, or if they have worn past the service limit, replace them with new ones. Example: Present shim is 2. If the amperage is equal to or greater than the fuse rating, check the wiring and related components for a short circuit. To Starter Circuit Relay 5. The rings should fit perfectly parallel to groove surfaces.
Run the sidestand switch lead under the frame cross pipe. Numbered table of contents is easy to use so that you can find the information you need fast. Never drop the actuator , especially on a hard sur- face. If the coolant is brown, iron or steel parts are rusting. Notes, cautions and warnings throughout each chapter pinpoint critical information. So, the sensor itself can not be removed. Such a shock to the sensor can damage it.
Run the meter harness into the hole of cover. Clamp Install the clamp with the meter mounting screw and hold the right and left switch housing leads. . Brake Hose From Front Master Cylinder to Right Front Caliper 3. Sidestand Switch Operation Gear Clutch Engine Engine Sidestand Start Position Lever Continue Neutral Released Starts running Continue Neutral Pulled in Starts running. Run the fuel pump lead to the outside of the fuel outlet hose. Measure the clearance when engine is cold.
Apply the oil to the O-rings so that the O-rings will be coated with oil. Adjustment of these parts could result in poor performance, requiring replacement of the throttle body assy. Inlet Air Temperature Sensor 4. Engine Stop Switch Signal 1. Gearbox Service, Removal and Installation.
If the outside diameter of the seating surface is too small, repeat the 45° grind until the diameter is within the spec- ified range. . This will burn out the diodes on the electrical parts. Clutch Lever Free Play Adjustment. Avoid sharp bending, kinking, flattening or twisting. Place blocks under the wheel so that the disc does not touch the ground. Torque - Bleed Valve: 7.
. Clearance Crankshaft Main Journal Diameter: 32. If whitish cotton-like wafts are observed, aluminum parts in the cooling system are corroded. Right Rear Turn Signal Light Lead 3. This service manual has detailed illustrations as well as step-by-step instructions. Left Rear Turn Signal Light Lead. If there is play in the inner cables, adjust them see Ex- haust Butterfly Valve Cable Adjustment.
Run the starter motor cable and battery negative cable under the frame cross pipe. Subthrottle valve actuator trouble Inspect see chapter 3. Run the reserve tank hose to the inside of the bracket. After inserting the dampers in the brackets, run the right and left turn signal light leads into the dampers. If the engine cannot be started, the self-diagnosis system does not detect dynamic condi- tion of the crankshaft sensor. Brake Hose Two Blue Paint Marks 5.