Do not heat the cylinder avoid burns when head beyond 150°C 300°F. Assemble the mainshaft and countershaft. Install the flywheel on the crankshaft, aligning the key way with the woodruff key. Drive the crankshaft, output shaft, shift drum, mainshaft and countershaft bearings out of the front crankcase. Set the rocker arms into the rocker arm holder and install the rocker arm shaft through the holder and arms. Keep Your All-Terrain Vehicle Running Smoothly.
Filename: honda trx350 manual 1986. Ring gear shims: A: thinnest : 0. Just print it out and take it with you into the garage or workshop. Disconnect the carburetor heater 2P white connector. They should move freely and smoothly. Remove the following: two bolts speed sensor sensor insulator O-rings Coat new O-rings with engine oil and install them onto the crankcase cover and a new speed sensor.
Install the inner and outer rotors into the pump base and pump body. If there is continuity when the transmission is in neutral, the ground circuit is normal. Stop the engine and allow the exhaust system to cool. I replaced the solenoid and then the starter. Hold the recoil starter driven pulley using a screw- driver and loosen the bolt.
Apply silicone grease to the brake lever pivot. Check that the battery is fully charged and in good condition. Also check that the bearing outer race fits tightly in the case or cover. Assemble the following and install them onto the mainshaft: pressure plate Install the discs six discs large I. Separate the other drive shaft from the differential as you remove it.
Incorrect Faulty battery Check the battery condition using the recom- mended battery tester. If the The valve seat contact should be within the speci- valve f ace is fied width and even all around the circumference. W ear eye Remove the spring and replace it if it is broken. Check the sprocket teeth for wear or damage. Install the set plates and new O-rings onto the motor case bolts. If the the cover evenly touches the case. Check the tensioner lifter operation: the tensioner shaft should not go into the body when it is pushed.
Yesterday it got to where it acted like it wasn't going to crank back up a few time but eventually did. Do not twist the brake hose. Clean around the spark plug base with compressed air before removing the plug, and be sure that no debris is allowed to enter the combustion chamber. I cleaned the carb and installed a new carb kit. Install the rocker arm holder onto the cylinder head. Install the washer and needle bearing onto the crankshaft.
Inspect the ball joint boots for tears or other damage by moving the ball joint studs. Ten minutes of stop-and-go riding is sufficient. Continuity should exist between the color coded wires as follows: Color. It will help you to save a lot of money. The engine serial number is stamped on the left side The carburetor identification number is stamped on of the rear crankcase. Check for any oil leakage from the oil cooler and hose joints. Press the ball joint out of the upper arm.
Refer to section 14 for brake system information. Installation is in the reverse order of removal. Change the oil with the engine warm to assure complete and rapid draining. Apply grease to the shaft bushing inner surface. Check the fuel hose for deterioration, damage or leakage. Measure each rocker arm shaft O.